Custom foam interiors

The case is only half the job

What actually protects your product is the interior. We spec the case and the foam together and supply them on one order, instead of leaving you to buy a shell from one company and an insert from another.

  • Custom die-cut foam cut to your part, in polyurethane or polyethylene
  • Cubed and layered foam when the contents change from job to job
  • Molded inserts and panel-mounted flanges for instruments and test kits
  • Adjustable padded dividers, straps and pockets for Soft Sided cases

New to this? Start with our guide to choosing custom foam inserts or read how foam is cut for protective cases.

An open carrying case with a die-cut foam tray holding rows of metal tooling components and vials
An open carrying case with a two-tier custom die-cut foam interior holding labelled components and instruments
An open carrying case holding a hand-held instrument, cable and accessories with a foam lid pad

What our cases carry

Electronics and test kits, medical instrumentation, tools, cameras, field gear and OEM products that ship inside someone else’s box.

Laptops & computers Medical equipment Tools Camera equipment Business equipment OEM & private label Trade shows

How a Princeton Case carrying case comes together

1

Tell us what you are protecting

Dimensions, weight, how fragile it is and how it travels. A photo or a drawing is usually enough — here is how to measure it.

2

We recommend a case

Where a standard size fits, you use existing tooling and pay no mold charge. Custom tooling only when nothing standard will do.

3

We spec the interior

Die-cut foam, a molded insert or a panel-mounted flange layout, worked out around your parts rather than around a stock cavity.

4

We put it into production

Case, foam, hardware and branding are ordered and managed together, then the finished cases ship to you.

Common questions

Do I have to pay for a custom mold?

Only if nothing standard fits. Our Blow Molded Classic and Premier lines, 40 Thermoformed sizes and 24 Watertight models all run on existing tooling, so there is no custom mold charge. Most projects start with a standard shell and a fully custom foam interior — our guide to whether you actually need a custom mold walks through how to check.

What is the difference between Blow Molded and Thermoformed cases?

A Blow Molded case is formed as one piece with a double wall, which builds shock absorption into the shell itself and stands up to rough handling. A Thermoformed case uses a formed shell that is lighter and comes in the widest range of footprints we stock, with mitered, radius or ribbed corners. If you are weighing the two, our guide to choosing a type of custom carrying case walks through it.

Do you supply the foam interiors too, or do I source those separately?

You get both from us on one order. Custom die-cut polyurethane and polyethylene interiors, cubed and layered foam, molded inserts, panel-mounted flanges and adjustable padded dividers are all specified alongside the case, so the interior is designed for that exact shell.

Are the Watertight cases really submersible?

Our Heavy Duty Watertight cases are engineered to the MIL-C-4150J Water- and Dust-tight standard and are resistant to corrosion, UV, solvents, fungus and impact damage (MIL-STD-810F). They include an automatic ambient pressure equalization valve to MIL-STD-648C and TSA-accepted key-locking latches.

Can we put our logo and colors on the case?

Yes. On molded cases we offer hot stamping, engraving, printing, adhesive and in-mold labels, logo plates and in-mold decorating, plus custom colors. On Soft Sided cases we offer screen printing, embroidery, embossed leather, gold and silver stamping, woven patches and clear card holders. See all the branding options.

How small an order will you take?

It depends on the case style and how much customization is involved, so it is worth asking. Standard sizes with a die-cut foam interior are the most flexible starting point, and buying in volume changes the calculation. Send us the details and we will tell you where you stand.